Custom Foam Case Inserts for Shipping & Packaging

Plastifoam designs and fabricates custom foam inserts for hard cases to your specs, here in the USA. We are experts at prototyping and sample creation for high-end case applications including sales kits, promotional kits, electronics, firearms, instruments and more using any combination of PE, PU, and EPS foam.

Custom foam case inserts from Plastifoam are durable, lightweight, will absorb shock, protect surfaces and provide superior cushioning. We fabricate custom case inserts in our two production facilities in New Hampshire.

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  • Foam case inserts can be made either from polyurethane, polyethylene, or expanded polystyrene or any combination of these materials.

  • Antistatic foam inserts are available in either polyurethane (open cell) or polyethylene (closed cell) foam which is ideal for protecting sensitive circuit boards, resistors, computer chips and other electronics.

  • Convoluted (egg crate) foam inserts can be designed to stabilize and control product movement, cushion, resist impact and protect against breakage.

  • Expanded polystyrene (EPS) can be custom shaped to suit almost any need. 

Plastifoam will work with you to design and recommend the best foam case insert based upon:

  • The fragility of your product
  • Handling and transportation conditions
  • Cushioning requirement calculations
  • Vibration assessments
  • Product design considerations
We also do custom foam cutting for Pelican TM cases in production quantities.

Request an estimate, design prototype, or discuss your protection requirements with us today. Call Tammy at 603-641-9814 ext 352 for advice and guidance.