Custom Packaging Design & Engineering

Protective foam package design and prototypes for testing

Custom foam packaging design for shipping

Plastifoam saves you time and money with package design assistance and pre-manufacturing prototype samples.

We will work with you to meet your specific protective foam packaging needs by designing and fine-tuning the physical performance of your “in-the-box” packaging materials. Our staff offers 20 years of protective foam insert design, hands-on packaging experience and efficient CAD engineering.

Package design services include:

  • Full packaging design, utilizing a combination of the materials we manufacture or fabricate plus sourced materials including corrugated, thermal molding and molded pulp for a complete packaging solution.
  • A DT3000 CAM table to work alongside our CAD system. This machine is capable of cutting both foam and corrugated samples.
  • Packaging Improvement Programs and Consolidation/Standardization Programs.

Our practical experience in the use of various densities and combinations of materials allows us to provide unique designs that provide the proper cushioning and protection to meet specific needs. Often we are able to reduce tooling costs or even eliminate them by designing protective packaging inserts that do not require die cutting or molding.


To learn more about our packaging materials, check out the material specifications section of our website. Or request a quote or samples for a custom packaging project you have in mind.

We look forward to working with you!

"We are all very happy with the design for both the packaging and the box."
- Lisa S.

Email us or call to speak with Tammy for assistance, toll-free at 603-641-9814 ext. 352.

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